Welding of grinding discs and diamond segments

On this page you'll find information on welding of diamond segmentes onto grinding discs using CD-welding technology.vorgestellt.

1. Welding Process
The information below shows times for welding 8 diamond segments onto a 120mm grinding discs. The process is not automated. Automation tools are available and will decrease the process time accordingly.

Removal of finished product	4,0s
Insertion of prepared grinding disc	4,0s
Closing security door, starting process	1,5s
Welding and turnin (x8)	36,0s
Opening security door	1,0s
Total welding time f. 1 grinding disc	46,5s

3. Calculation example for annual production of grinding discs (diameter 120mm, 8 segments)

Total welding time f. 1 grinding disc	46,5s
Amount per hour	70
Amount per day	525
Shifts per day	1
Workingtime per shift	7,5h
Availability	90%
Days per year	220
Total amount per year	115.500